Step 1: Find your real watts, not your label's watts

The single number you need is what the machine draws on a meter while it is running at your pressure, with the humidifier and tube heater set the way you sleep. ResMed's own bench figures are the best published reference: 7 W for an AirSense 10 with nothing heated, 22 W with the humidifier on, and 34 W with a ClimateLineAir heated tube added. Bi-level machines measured 41 to 44 W.

Ignore the 90 W printed on the power brick and the 104 W maximum on the rating plate — those are ceilings, and sizing a battery from them is how people end up buying a 2,000 Wh station for a machine that draws 34. If you want the full explanation of the difference, how many watts a CPAP uses walks through the label, the brick and the meter.

Step 2: Choose the path between the battery and the machine

This is the decision with the biggest effect per dollar, and it takes one look at the back of your machine. If it has a round DC barrel input — and almost every CPAP does, because that is where the wall brick plugs in — you can feed it 12 V directly and lose nothing.

Path Efficiency Idle draw Battery draw for a 34 W machine Nights from 1,000 Wh
12 V DC direct100%0 W34.0 W3.13
DC-DC step-up, 12 V to 24 V87%1 W40.1 W2.65
AC inverter, pure sine85%6 W46.0 W2.31

Three practical rules fall out of that table:

  • Buy the DC cable first. A vehicle adapter or a 12 V barrel lead for your specific machine costs a fraction of the capacity an inverter wastes, and it is the only way a 96 Wh bank covers a heated machine for anything approaching a night.
  • Use a converter only when the voltages disagree. Some machines want 24 V, and a 12-to-24 V step-up is cheaper and better than an inverter — it costs 18% instead of 35%.
  • Use the inverter, or a power station's AC outlet, when you have no choice. That is the shared-battery case: an RV house bank or a station also running a fridge. The overhead is fixed, so the bigger the machine, the less it matters — 6 W idle on a 10 W travel unit is devastating, and on a 55 W bi-level is noise.

One safety note worth stating plainly: use the cable rated for your machine's amperage, and do not splice a barrel plug onto thin wire. A CPAP draws only a few amps, but a badly made lead in a tent, unattended, all night, is not a risk worth taking.

Step 3: Size the pack from nights, not from a feeling

Nameplate Wh = (watts × hours slept × nights) ÷ (path efficiency × usable share × cold factor)
→ 34 W × 8 h × 3 nights = 816 Wh, and 816 ÷ 0.85 = 960 Wh of li-ion on a DC cable

The usable share is the part shop floors do not mention: 90% for LiFePO4, 85% for a lithium power bank or station, and 50% for the AGM battery already in the van. Lead-acid is limited to half its capacity not because it cannot be drained further but because doing so shortens its life sharply — so a "1,200 Wh" AGM bank is 600 Wh of CPAP. For the night-by-night figures at every common pack size, use the CPAP battery size chart, or run your own numbers through the CPAP battery calculator, which also does the FAA check.

Buy the smallest pack that covers the nights you will actually be off grid, plus one night of margin. Margin is not hedging — it is the difference between a machine that stops at 4 a.m. and one that does not, and it costs far less than the sleep clinic appointment that follows.

Step 4: Plan the recharge before the first night

For a trip longer than the pack's nights, the charger decides what you buy. A realistic daily solar harvest is panel watts × peak sun hours × 0.85:

Recharge source Energy per day Nights of a 34 W machine replaced What it costs you
100 W panel in good sunabout 340 Wh1.2Panel and a charge controller
200 W panel in good sunabout 680 Wh2.5Same, doubled
VAN DC-DC charger while drivingabout 240 W of input1 night per 75 minutes drivenCharger, and the engine
Car 12 V socket, engine running100–200 W1 night per 2 hours drivenAn adapter
Campsite or home mainsas fast as the pack allowsanyFew cents — a night of CPAP is under 5¢

Panel rows assume four peak sun hours and a charge round-trip efficiency of 85%; a cloudy week roughly halves them, and a winter day at 45 degrees latitude is closer to two peak hours.

Four peak sun hours is the assumption behind the panel rows, and it is a fair one for a clear mid-latitude day; a week of cloud halves it, which is why a solar CPAP kit wants a pack that holds two nights even if the panel covers one per day. If you are running a generator instead, the fuel runtime calculator says how long a tank lasts — but a generator that runs all night to avoid a battery is a poor trade for a 34 W load.

Charge LiFePO4 above freezing. That is not a preference: below about 0 C the chemistry will not accept a charge, and forcing current into a frozen cell damages it. A pack that has slept in a cold van needs an hour indoors before it goes on the panel or the charger.

Step 5: Clear the airport before the taxi to the airport

Airlines treat a CPAP as medical equipment and batteries as hazmat, and the two rules are not the same rule.

Battery rating Where it may travel Approval needed
Up to 100 WhCarry-on for sparesNone
100 to 160 WhCarry-on, maximum two sparesAirline approval, asked in advance
Over 160 WhNot in passenger baggageCargo arrangements, if accepted at all
Sealed AGM or gelNon-spillable types are generally acceptedConfirm with the carrier before you fly
Flooded automotiveNot accepted on passenger aircraft—

Three things follow. The machine itself, with its battery installed or detached and protected, can go in either bag, but a loose lithium spare is cabin-only — a battery in checked luggage is the one mistake that will stop you at the gate. Second, the 96 Wh and 99 Wh CPAP banks on the market are sized to that 100 Wh line on purpose; a 300 Wh station is not, and needs the airline's agreement up to 160 Wh and cannot travel at all beyond it. Third, plan 150% of the flight. A five-hour trip wants 7.5 hours of runtime, which at 10 W is 75 Wh usable and 88 Wh of nameplate — comfortably inside a 96 Wh bank for a travel unit, and not inside it for a heated-tube setup. Ground the machine on the plane's own power where a seat outlet is available and keep the battery as the reserve.

At security, take the CPAP out of its bag the way you would a laptop and tell the officer it is medical equipment; a spare battery in a separate pouch gets inspected faster than one buried in a toiletry kit. Carry the machine's paperwork if you have it — the same letter some CPAP users bring for in-flight use covers a battery over 100 Wh.

Step 6: Run it once on the kitchen floor

The last step costs twenty minutes and is the one everybody skips. Charge the pack fully, wire it up exactly as you will use it, set the humidifier and tube heat to the positions you sleep in, and run the machine for an hour with the lights off. Then read the pack's state of charge, not the machine's screen.

A 1,000 Wh lithium pack on a 34 W machine should have lost about 4% in that hour. If it lost 12%, something in the path is burning energy you have not counted — usually the inverter's standby, a humidifier on maximum, or a cold room. Extrapolate what you measured, not what the box promised, and put the answer into the calculator's custom watts box so the rest of the plan is built on your machine rather than on a spec sheet.

When it fails anyway

Symptom Most likely cause Fix
Dead after 3–4 h on a pack rated for a nightHumidifier and tube heat on maximumDrop the heat settings; a sleeve on an unheated tube is the cheaper answer
Short by roughly a fifth, every night, same weatherInverter or station outlet idle drawMove to the machine's 12 V DC input
Shuts off within seconds of switch-onCable voltage drop or the pack's low-voltage cutoffShorter, thicker lead; check the cutoff threshold in the BMS
Worked last season, fails nowCapacity fade, or a cold tentRe-measure at full charge; keep the pack inside the sleeping area
Won't accept a charge in the morningLiFePO4 below freezingWarm the pack indoors for an hour, then charge
Runtime varies night to nightMask leak making the blower work harderRefit or replace the mask; the draw follows the leak

Notice that two of the six rows are answered by turning something down rather than buying something bigger. A heated tube at 30 C adds about 12 W to the draw and 96 Wh to the night, which is the difference between a 500 Wh pack covering two and a half nights and covering one and a half. Amps to watts helps if you are reading a cable or fuse rating, and power station runtime covers the shared-bank case where the CPAP is one load among several.

Two pages finish the set: the watt figures and where they come from, and the size chart that turns them into nights for every pack from 96 to 3,600 Wh. The energy tools hub has the rest.

try it with your numbers

CPAP Battery Runtime Calculator

Work through the six steps with your machine, your pack and your path, and get nights of sleep, the capacity to buy, and the carry-on check on the same screen — all of it in your browser, nothing uploaded.

Open the calculator

faq

Frequently Asked Questions

The wiring, charging and flying questions that come up after the battery arrives.

How do I run a CPAP off a 12 V car or van battery?

With a 12 V DC cable made for your machine, or the vehicle adapter that came with it. A 34 W heated-tube CPAP draws 22.7 amp-hours per eight-hour night, so a 100 Ah AGM leisure battery gives 2.2 nights at its 50% usable limit and a lithium 100 Ah gives 3.7 nights at 85%. Keep the engine running while you charge from the alternator — a CPAP will quietly flatten a parked car's battery overnight.

Can a power station run a CPAP?

Yes, and it is the easiest blackout answer — but use its AC outlet only if the machine has no DC input. A 34 W CPAP on an inverter pulls 46 W from the battery, because 85% conversion efficiency adds 6 W and the station's own standby adds another 6, so a 1,000 Wh station is 3.1 nights on a DC cable and 2.3 through its outlet. Output is not the limit: any station rated above 150 W continuous carries the 104 W peak a CPAP label allows.

Can I take a CPAP battery on a plane?

The machine travels in either bag; loose lithium batteries travel in the cabin only. Under the FAA rules a spare battery up to 100 Wh needs no approval, one between 100 and 160 Wh needs the airline's agreement and is limited to two spares, and anything above 160 Wh does not go in passenger baggage at all. Most CPAP banks are built to land at 96 or 99 Wh for exactly that reason. Plan for 150% of the flight: a five-hour trip wants 7.5 hours of runtime, which is 75 Wh usable and 88 Wh of nameplate at 10 W.

How do I recharge a CPAP battery off-grid?

Panel watts times peak sun hours times 0.85 is a realistic daily harvest. A 200 W panel with four peak sun hours puts about 680 Wh into the pack, which replaces two and a half nights of a 34 W machine, while a 10 W travel unit needs only 80 Wh and one bright morning. A 20 A DC-DC charger in a van refills that same 272 Wh night in roughly 75 minutes of driving, and a campsite hook-up does it for a few cents.

Why did my CPAP battery die before morning?

Five causes, in the order people find them: the humidifier and tube heater left on maximum, an inverter or power-station outlet burning six watts all night, a pack judged by its first-cycle rating rather than its faded one, a cold tent that cuts available capacity by a fifth, and a mask leak that makes the blower work harder. Turning the heat down is worth more than a battery upgrade, because it routinely halves the draw.